We offer system integration services to our clients at very competitive rates. With the expertise and efforts of our team, we can seamlessly integrate different industrial products to give you the best possible results. We have a complete industrial product range at our disposal, and we can offer a one-stop solution for your machines. As we are authorized system integrators for different manufacturers, rest assured of getting the best possible prices and fastest integration services.

  • Integration of Automation Components We integrate various components such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), sensors, actuators, motors, robotics, and other automation technologies to create a seamless and synchronized system.

  • Programming We take full responsibility for programming different industrial equipment. We implement standard practices that can give optimum performance for that equipment. This ensures increased production efficiency, reduced errors, and improved overall quality.

  • Testing and Validation Before full deployment, we thoroughly test and validate the automated systems to ensure they meet performance standards and operate as intended.

  • Training and Support We provide training for operators and maintenance personnel to ensure they are comfortable working with the automated systems. We also offer ongoing support and troubleshooting services to address any issues that arise during operation.

  • Troubleshooting and Debugging During and after implementation, we troubleshoot and debug the programming to identify and resolve any issues that may arise.

We offer machine designing services in the context of automation and specialize in creating custom machinery and equipment to automate specific tasks, processes, or functions within various industries. These machines are designed to optimize efficiency, improve accuracy, and reduce manual labor by incorporating automation technologies. Here's an overview of our services.

  • Conceptualization and Consultation We collaborate with clients to understand their automation needs and goals. They analyze existing processes and identify opportunities for automation.

  • Design and Engineering After understanding the requirements, Our engineers and designers create detailed designs for the custom machine.

  • Automation Integration The core focus of our company is integrating automation technologies into the machine's design. This could involve incorporating various components such as sensors, actuators, robotics, PLCs, HMIs, and other control systems.

  • Electrical and Electronic Design This includes designing the electrical and electronic systems of the machine. It involves selecting appropriate components, creating wiring diagrams, and specifying the electrical connections necessary for automation and control.

  • Prototyping and Testing Before moving to full-scale production, we build prototypes of the designed machine. These prototypes are rigorously tested to ensure that the automation components and systems work seamlessly and produce the desired outcomes.

  • Safety Features Safety is a critical aspect of machine design. We incorporate safety mechanisms such as emergency stops, protective barriers, and safety sensors to prevent accidents and ensure compliance with safety standards.

  • Installation and Commissioning Once the design is finalized and tested, We assist with the installation and commissioning of the machine on-site. This involves setting up the machine, calibrating components, and ensuring proper functionality.

  • Ongoing Support and Maintenance After installation, we offer ongoing support and maintenance services to address any issues, perform updates, and keep the machine operating smoothly.

Analyte Controls is also involved in Panel Manufacturing services. We can provide high-quality and standard industrial panels with all the necessary documentation.

  • Panel Design We collaborate with clients to understand their automation needs and system requirements. We create detailed designs for the control panels, including layouts, dimensions, component placement, and wiring diagrams.

  • Component Selection Based on the requirements and specifications, we select the appropriate electrical components, such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), relays, switches, sensors, circuit breakers, and other devices needed for the control system.

  • Customization We can design and manufacture custom panels tailored to the client's needs, ensuring that the layout, labeling, and features match the unique requirements of the automated system.

  • Electrical Engineering We have electrical engineers design the electrical circuits and connections within the control panel.

  • Wiring and Assembly We have skilled technicians wire and assemble the control panel components according to the design specifications.

  • Testing and Quality Control Control panels undergo rigorous testing to ensure that all components are functioning correctly, the wiring is accurate, and the panel meets safety and performance standards.

  • Safety Considerations We design control panels with safety in mind. We incorporate safety features like circuit protection, emergency stop buttons, interlocks, and proper grounding to prevent electrical hazards.

  • Documentation We provide comprehensive documentation, including wiring diagrams, schematics, user manuals, and technical specifications.

  • Installation Support We assist with the on-site installation of the control panel, ensuring that it's properly mounted, connected, and integrated with the automation system.

  • Embedded System Design and Development We design and develop customized embedded systems that meet the specific requirements of our client's products. This involves selecting appropriate hardware components, microcontrollers, sensors and communication interfaces.

  • Hardware Design We design the physical hardware components of the embedded system, including PCB (Printed Circuit Board) layouts, component selection and connectivity interfaces.

  • Sensor Integration Embedded systems often require interfacing with various sensors (such as temperature, humidity, motion, etc.), and we ensure seamless integration for accurate data acquisition.

  • Communication Protocols We implement communication protocols (such as Ethernet, Wi-Fi, Bluetooth) to enable data exchange between the embedded system and other devices.

  • Testing and Validation We perform extensive testing to verify the functionality, reliability, and performance of the embedded system under various conditions.

  • Integration Services We integrate the embedded system into the larger product or device, ensuring compatibility and proper functionality.

  • Documentation and Training Detailed documentation and training materials are provided to help clients understand, use, and maintain the embedded system.

  • Customization We offer tailored services to the specific needs of clients, ensuring that the embedded systems align with the product's intended functionality.

High speed Diverters

  • Using servo motors
  • 800 ppm speeds successfully achieved
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Filling Machines

  • Cup, Tube, Pouch filling
  • Motion controller used
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Horizontal Form Fill Seal machines

  • Complete Automation
  • Auto Imark Correction
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Multizone temperature controller system

  • Softstart feature for heater safety.
  • Current indication.
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Vision monitoring

  • Product Inspection
  • Dimensions measurement
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Stone crusher using VFD

  • VFD application
  • Motor protection
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Loss in Weight Feeders

  • Accuracy within 2%
  • User friendly setting
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In house embedded products

  • Complete customized products
  • Designing, prototyping, programming, testing done in-house
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Blow moulding machine

  • 4 cavity machine
  • PLC, HMI, VFD used
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